Automation plays a vital role in today’s manufacturing industry by enabling uninterrupted production, increasing operational efficiency, and reducing dependency on manual labor. At Kellenberger, we develop intelligent automation systems that are designed to meet real-world production challenges and support manufacturers in achieving higher productivity and competitiveness.

Our automation portfolio includes both standardized systems and fully customized solutions that seamlessly integrate with existing production environments. These technologies help manufacturers improve process reliability, maximize machine utilization, and achieve consistent production results. Numerous successful customer implementations demonstrate the significant improvements in efficiency, quality, and operational performance delivered through our automation expertise.

Advantages of Kellenberger Automation Solutions

Higher Productivity

Automated processes reduce downtime and manual intervention, enabling continuous production and improved machine utilization.

Reduced Operating Costs

By minimizing labor requirements, reducing errors, and optimizing production cycles, automation contributes to long-term cost efficiency.

Greater Production Flexibility

Our systems can be adapted to various production requirements, allowing manufacturers to respond quickly to changing market demands.

Consistent Product Quality

Automated operations ensure precise and repeatable processes, resulting in improved part quality and reduced scrap rates.

Enhanced Workplace Safety

Automation takes over repetitive or potentially hazardous tasks, helping create a safer working environment for operators.

Our Automation Process

Requirement Analysis

Our specialists collaborate closely with customers to evaluate production goals, operational challenges, and automation opportunities.

Customized Engineering

Based on specific manufacturing requirements, we design automation concepts that integrate efficiently with existing machinery and workflows.

Installation and Integration

Our experienced team manages the implementation process, ensuring smooth system deployment with minimal disruption to production.

Service and Support

Comprehensive maintenance and technical support services help maximize system performance and long-term reliability.

At Kellenberger, we focus on delivering practical, reliable, and future-ready automation technologies that help manufacturers achieve sustainable growth and operational excellence.

Customer Success Stories

Wheel Axle Manufacturing

This project demonstrates how automated wheel axle machining significantly improves production consistency, enhances process control, and increases output while reducing operator involvement and manufacturing risks.

Valve Body Production

Through automation, valve body manufacturing benefits from improved machine utilization, stable production workflows, increased throughput, and consistently high product quality.

Gear Connection Plate Manufacturing

The implementation of automation technology in gear connection plate production has resulted in greater process reliability, improved repeatability, and enhanced overall operational efficiency.

Pump Body Manufacturing

Automated machining of pump bodies enables higher productivity, improved process stability, and superior consistency across production batches.

SG Series – Single Machine Automation System

The SG Series is designed for integration with individual machine tools across multiple brands, offering excellent adaptability and operational flexibility.

Key Features

• Compatible with a wide range of single-machine applications.
• Independent Siemens 808 control platform for user-friendly operation.
• Reliable machine connectivity through I/O interface integration.
• Comprehensive built-in safety protection system.
• Robust truss structure engineered for long-term stability.
• Multiple feeding and hopper configurations available to accommodate different workpiece types.

DG Series – Dual Machine Automation System

The DG Series connects two machine tools into a fully synchronized automated production cell, enabling continuous multi-stage processing and improved manufacturing efficiency.

Key Features

• Supports integration of two machine tools from different manufacturers.
• Enables seamless transition between consecutive machining operations.
• Optimized production flow for shorter cycle times and increased throughput.
• Independent Siemens 808 operating system for simplified control and operation.
• Reliable communication through integrated I/O interface technology.
• Advanced safety features for secure production environments.
• Heavy-duty truss design ensures consistent and dependable operation.
• Flexible hopper and feeding options available for various component geometries and production requirements.